Omron Software Support & Software Solutions

Posted on May 15, 2012 by more-control

Omron Software Solutions allow complete system integration with support software for setting up networks, HMI’s, servo systems, inverters and temperature controllers.

Omron CX-One Software

The Omron CX-One Software allows users to build, configure and program a host of devices such as PLC’s, HMI’s and motion control system and networks using just one software package (with one installation and license number). The Omron CX-One greatly reduces the complexity of configuration allowing automation systems to be programmed or configured with minimal training.

Main Features:

  • One software to support programming PLCs + HMI, networks, motion & drive, regulation & switching and sensors
  • Common look-&-feel for configuration of all devices
  • One installation and license number for all software
  • On-line registration offers free upgrade, free libraries, FAQ and help

Omron CX-Drive Software

The Omron CX-Drive reduces the time and complexity of configuring, commissioning and maintaining servos and inverters with a single software tool. Omron CX-Drive includes support for features in the Accurax G5 servo system and 3G3MX2 inverter.

Main Features:

  • Supports the complete range of Omron servos and inverters
  • Auto tuning wizard
  • FFT function, resonant frequency analysis of a mechanical system
  • Easy drive configuration and monitoring
  • Real time and data trace
  • Full access to devices from one connection
  • Remote access

Omron CX-Thermo Software

The Omron CX-Thermo Software support system has been specially developed for use with Omron’s E5CN, E5EN, E5GN, E5AN, E5CN-H, E5EN-H, E5AN-H, E5ZN, E5AR, E5ER and CelcuiXº temperature controllers. The Omron CX-Thermo enables faster parameter set-up, easier device adjustment and simple maintenance. The Omron CX-Thermo dramatically reduces the time and effort needed to set and manage temperature control parameters.

Main Features:

  • Advanced parameter setting and editing
  • Batch-downloading functions
  • Graphical online monitoring of set point, process value and manipulated value
  • Graphical PID tuning tool is also included, providing a simple interface where the controller can be set to tune for optimum stability, reduced overshoot or better disturbance rejection

Omron Trajexia Studio Software

The Omron Trajexia Studio Software offers an easy and intuitive software environment to help program and debug application using advanced tools to help save on time and effort. The Omron Trajexia Software supports existing devices and new PLC versions.

Main Features:

  • Improved user graphical interface
  • Multi device support
  • Drag & drop functionality
  • Offline programming and advanced download
  • Program compare tool
  • Axis configuration wizard
  • Advance editor features
  • Improved oscilloscope function

Omron CX-Supervisor Software

The Omron CX-Supervisor is dedicated to the design and operation of PC visualisation and machine control. Omron CX-Supervisor is simple to use for small supervisory and control tasks and also offers a wealth of power for the design and of the most sophisticated applications. The Omron CX Supervisor boasts powerful functions for a wide range of PC based HMI requirements. Simple application can be created rapidly with the aid of a large number of predefined functions and libraries and even very complex applications can be generated with a powerful programming language or VBScript™.

If you would like more information about Omron Software and Omron Software Solutions, contact More Control on: 0345 00 00 400.

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Omron Human Machine Interface (HMI)

Posted on May 15, 2012 by more-control

Omron HMI provides perfection in image clarity and reliability. For over a decade Omron has been a leading global supplier of Human Machine Interface (HMI) solutions and industrial touch-screens. The Omron HMI range includes NS-series scaleable HMI, the NQ-series of compact touch screens and the NT function key type. With the wide range of Omron HMI solutions available, More Control can match the best products to suit user applications.

 

Omron PC Based HMI

Omron HMI PC BasedThe Omron PC Based HMI DyaloX industrial PC (NSA) is specifically created for 24/7 operation, setting new standards in reliability in the most demanding industrial environments.

The exceptional reliability of this HMI is achieved via a total concept starting at the design stage right through to the production and final inspection. The DyaloX Omron HMI uses the highest level of industrial grade components to ensure that all parts can withstand the extremes of industrial environments.

The DyaloX Panel IPC is available with different CPUs an expandable 600 MHz models and a 1.3 GHz model for high performance applications. Both models offer a choice 12″ and 15″ touch panels.

Main Features:

  • Reliable 24/7 operation even in the harshest conditions
  • Industrial-grade 600 MHz or 1.3 GHz Intel Celeron CPU
  • Fan-less design and reliable silicon storage up to 8GB
  • High-quality touch screen with two front-mounted USB ports
  • 3 year warranty, 5 year availability, 7 year repair service

Omron HMI & Control

Omron HMI & ControlThe Omron Sysmac One series is a combination of a NS series HMI (ranging from 5.7-12.1″), a choice of two powerful CJ1 series PLC’, an optional Ethernet interface and a standard second network interface.

 

Omron NSJ12 HMI

This model features 256 colours (32,768 for image data), two USB connections for downloading or printing and optional Ethernet. The product is combined with a CJ1G-CPU 45H and a DeviceNet or Profibus interface fitted into a compact housing occupying less panel space than the separate products. The Sysmac One is completely transparent, so the PLC, network (including field devices) and HMI can be accessed via a single port. A great advantage when servicing your machine remotely.

Main Features:

  • HMI + PLC with 2 separate CPUs for greater reliability
  • Transparent architecture for easy remote maintenance
  • Compact design occupying less panel space
  • Flexible and cost-effective solution with multiple screen sizes, CPUs & networks
  • Smart Active Parts for easy connection to field devices

Omron Scalable HMI

Omron NS HMI
The Omron NS Series is a scalable HMI which covers a large range from 5.7 inch Monochrome STN to 15 inch colour TFT. These HMI’s are easily programmed with a single piece of software and offer advanced features, numerous communication possibilities including Ethernet, very good synergy with PLC devices, an extremely flat design and a backlight life up to 75,000 hours.

Omron NS12 HMI

The Omron NS12 HMI model offers 256 colours (32,768 for image data, two USB connections for downloading or printing and an optional Ethernet, Controller Link and Video Board. A major advantage of the Omron NS is that its makes use of Omron’s Smart Active Parts (SAP) to save on time when configuring, commissioning and maintaining a machine. Smart Active Parts are pre-programmed, pre-tested visualisation objects with embedded communication code, bringing a simplistic drag and drop to HMI design.

Main Features:

  • Perfect clarity and fast switching screens
  • Extremely long backlight life (up to 75,000 hours)
  • Support all European languages, Asian and Cyrillic
  • Easy data logging on compact flash
  • Large Memory size (60 MB)

Omron Compact HMI

Omron Compact HMI NQ SeriesThe Compact HMI series consist of the NQ family of easy to use and economic HMI terminals available from 3.5 inch up to 5.7 inch sizes. The NQ-series HMI offer many useful features and a good quality display which makes it ideal for many different applications, for example from a simple semi-automatic packaging machine up to a bigger in-line packaging or filling machine.

NQ5 Omron HMI

The NQ5 series is available in a 5.7 inch STN colour and a blue-mode monochrome version. The STN color version shows bitmaps with 4096 colours and provides 256 colour palette. The NQ5 series are equipped with two serial and two USB ports, has six function keys and comes with easy to use software to create and operate your HMI application.

Main Features:

  • Clear and bright display
  • Portrait/Landscape display
  • Easy to use software
  • Min. 50.000 hours backlight lifetime
  • Alarming, languages, drivers, etc.

Omron Function Key HMI

Text based function keys are available in two or four lines. Function key screens are suitable for applications in harsh environments such as gluing or painting stations. They are also recommended for simple use and where numerical data entry is frequent.

Omron NT11 HMI

The NT11 is a Function key HMI with four text lines that can each hold up to 20 characters. It has a parallel printer connection next to a serial port for connection to a PLC. It has a LED backlight that has a life expectancy of at least 50,000 hours.

Main Features:

  • Easy programming software.
  • Small size and installation depth.
  • Customisable F-Keys
  • Printer connection.
  • Cost effective solution.

Omron NT2S HMI

Omron NT2S HMIThe NT2S is the smallest HMI that we can offer you. It is based on a 16 x 2 lines LCD display with 6 or 20 Function keys. It offers IP65 protection, an optional RTC and printer connection.

  • Easy and free programming software.
  • Small size and installation depth.
  • Real Time Clock (depending on model).
  • Printer connection (depending on model).
  • Cost effective solution.

If you would like more information about Omron HMI’s and Omron Automation Products, contact More Control on: 0345 00 00 400.

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Omron Automation Training Courses

Posted on May 14, 2012 by more-control

For a complete working guide to Omron’s Industrial Automation product ranges and solutions.

Covering all aspects of automation, the extensive range of automation training courses provided by Omron ensure that whatever the application in mind, that there is an easy to understand solution to suit each users needs.

Omron offer a total of 13 different training courses to cover the Omron product range. As new Omron products are developed, Omron will be introducing new training courses.

On-Site Training

Aware of the inconvenience placed on companies to have member of staff away from site, Omron training provides a range of courses at their customer’s sites. Omron also provide regional training facilities based in Milton Keynes to offer full support on all Omron products. Standard training courses are provided to ensure customer’s have an overview on products, while tailored courses are designed to meet the specific needs of customer’s and clients.

Omron Customised Courses.

Omron endeavour to provide high quality training courses which are specifically matched to user’s machine and operation requirements. On site support and advice is also provided and training can be carried out on-site or at Omron’s headquarters in Milton Keynes.

  • Basic PLC Training Course
  • Advanced PLC Training Course
  • Basic HMI Training Course
  • Advanced HMI Training Course
  • One to One Training Course

Basic PLC Training Course (2 Days)

The Omron OC1 (Basic PLC Training Course) is designed to introduce engineers and technicians to PLC’s. The main objective of this course is to provide a comprehensive introduction to the Omron range of PLC’s and CX-Programmer software.

Course Details:

  • Explanation of PLC Terminology
  • System Configuration
  • I/O addressing and memory map
  • Uploading and downloading programs
  • Modifying, inserting and deleting programs
  • On-line monitoring of programs
  • Modifying and forcing software elements
  • Application of timers, counters and basic PLC instruction (Basic Documentation)

Advanced PLC Training Course  (3 Days)

The Omron OC2 (Advanced PLC Training Course) is designed to provide an operational knowledge of more advanced software instructions and programming techniques. This course is ideally suited to those who require advanced knowledge of Omron PLC’s. Its is recommended that users have a good working knowledge of basic PLC concepts and CX Programmer.

Course Details:

  • In Depth Understanding of all memory areas
  • Understanding and implemention of advanced software instructions:
  • Data shifting / Algebraic Manipulation
  • Data Movement
  • On-line editing
  • Real Time data tracing
  • Software design & documentation
  • Use and set up of special I/O modules
  • Debugging and trouble shooting exercises

Omron Basic HMI Training Course (1 Day)

The Omron OC3 (Basic HMI Training Course) is an application course using NS Human Machine Interface and CX Designer software package. This course is aimed at those who have a basic knowledge of the PLC, and want to understand of modify an NS range of display application. The course focuses on the integration of a PLC and HMI.

Course Details:

  • Introduction to NS hardware range & CX Designer Software Package
  • Bit Buttons, Word Buttons, Command Buttons and lamps
  • Numerical Input/Display
  • Transfer to and from NS
  • Test Tool

Omron Advanced HMI (1 Day)

This is an application course with a mixture of theory and practical covering advanced aspects of NS operations. This course is aimed users who have a basic knowledge of the PLC and NS HMI and want to design interfaces utilising the Omron NS range of displays. Attendees will build on basic NS and PLC knowledge to become proficient and confident in creating both PLC and NS Software Solutions.

Course Details:

  • Setting Alarms
  • Setting DataBlock for Recipes
  • Customise Image Handling
  • Ethernet Communication to NS and PLC
  • Networking NS / NS Web interface
  • Customise image handling

Omron One to One Training Course

The Omron OC11 (One to One Training Course) is a customised training course designed towards customers specific needs. Omron will develop and discuss the customers own applications during the course in order to assist them in understanding the functions used or even how to starting developing it. The content of this course is entirely decided upon by the customer and their specific needs / requirements.

If you would like more information, about Omron’s automation training courses & other training courses provided by Omron, contact More Control on: 0345 00 00 400.

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Omron Frequency Inverters

Posted on May 8, 2012 by more-control

Omron Industrial Automation: is a globally recognised manufacturer of industrial automation control systems and equipment, electronic components, automotive electronics, healthcare products and public transportation equipment.

Omron 3G3MX2 Inverter

Omron 3G3MX2 Inverter offers advanced motor and machine control using fast CPU’s and advanced algorithms providing smooth, reliable control down to zero speed and precise operation for fast cyclic operations and torque control capability. The 3G3MX2 is fully integrated with the Omron smart automation platform.

  • Up to 15 kW
  • 200% starting torque and torque control in open loop
  • Double rating VT 120%/1min and CT 150%/1min
  • IM & PM Motor control
  • Safety conforming to ISO13849-1 Category3 performance level PLD
  • Logic programming
  • Positioning
  • Integrated at Omron machine Automation solution

For technical advice on programming and setting up the Omron 3G3MX2 inverter drive download the: Omron 3G3MX2 inverter drive datasheet.

Omron RX inverter

Omron RX inverter provides excellent quality and reliability. The Omron RX inverter makes it easy to quickly customize your inverter to make it fit for any application at hand.

Using Omron’s high level of quality and performance the RX inverter drive has abundant onboard application functionality which can be customized to match end user requirements.

  • Up to 400kW
  • High starting torque in open loop 200% at 0.3 Hz
  • Full torque at 0Hz in closed loop
  • Built-in EMC Filter
  • Built-in logic programmability
  • Built-in application oriented functionality
  • Fieldbus communications: Modbus, DeviceNet, Profibus

For technical advice on programming and setting up the Omron RX inverter drive download the: Omron RX inverter drive datasheet.

Omron 3G3JX Inverter

Omron 3G3JX Inverter features a built-in RFI filter and integrated communications as a standard. The Omron 3G3JX inverter is a compact inverter which can be used as a complete motion control solution for a range of simple applications. The Omron 3G3JX inverter saves on both cost and space by reducing the need for extra boards by having a RS485 Modbus being built into the RJ45 port of the inverter.

  • Up to 7.5 Kw
  • RS485 Modbus built-in
  • EMC filter built-in
  • Micro-surge voltage suppression
  • Automatic energy saving
  • Second motor setting
  • PTC thermistor input

For technical advice and assistance on programming and setting up the Omron 3G3JX inverter drive download the: Omron 3G3JX inverter drive manual.

Omron Frequency Inverters V1000 (VZA)

The Omron V1000 series (VZA) is a long life dependable frequency inverter. 10 year lifespan without maintenance. The Omron V1000 inverter features accurate expectation match with a field rate of less then 1 in 10,000.

  • Up to 15kW / 18.5kW
  • Built-in filter
  • Current vector control
  • IM and PM motor control
  • Embedded safety stop function Category 3 (EN954-1)

Omron J1000 Inverter

The Omron J1000 inverter is designed as a standard basic inverter for application use in conveyors, fans and pumps with small power ratings. The Omron J1000 inverter is easy to install, set-up, operate and run and at the same time covers all the requirements for its application use.

  • V/F controlled inverter
  • Good torque performance (150% / 3 Hz)
  • Double rating ND 120%/1min and HD 150%/1 min
  • Overload detection function (150% during 60s)
  • Optional RS-232C/485 communication – Modbus
  • Programming software: CX-drive for parameter configuration

Omron G7 Frequency Inverter

The Omron G7 frequency inverter is an innovative 400V 3-level inverter architecture which eliminates or minimizes the installation problems with IGBT switching (very long cable lengths, bearing currents and common-mode currents) and can protect the entire motor drive system.

The Omron G7 inverters can be easily programmed via DriveWorksEZ™. This user friendly PC-based object orientated graphical icon programming tool.

3-level control reduces voltage peaks on motor windings by up to 50%. There is no need for an AC reactor on long motor cables.

Flux-vector control. Excellent performance in open-loop mode with 150% torque at 0.3Hz. Silent operation. No current de-rating in silent mode (high carrier frequency)

Wide selection of option cards: fieldbus, PLC unit, Mechatrolink, analogue and digital I/Os, etc. Programming software: CX-drive for parameter configuration.

Omron F7 Frequency Inverter

  • Flux vector control. Excellent performance in open-loop mode with 150% torque at 0.5Hz
  • Silent operation. No current de-rating in silent mode (high carrier frequency)
  • Wide selection of option cards: fieldbus, PLC unit, Mechatrolink, analogue and digital I/Os, etc.
  • Programming software: CX-drive for parameter configuration
  • CASE (inverter application software) and PLC option board
  • PLC option board

Omron A1000 Frequency Inverter

The Omron A1000 frequency inverter is a high performance vector control, providing remarkable advantage through excellent motor drive performance environmental benefits and energy savings as well as numerous user orientated features.

  • Up to 160 kW
  • PM and IM motor control
  • Powerful torque at 0 Hz, without sensors or feedback devices
  • High-performance current vector control
  • Safety in compliance with EN954-1 safety category 3 stop
  • Programming software: CX-Drive for parameter configuration

If you would like more information about the current range of Omron inverters and Omron Industrial Automation products, contact More Control on: 0345 00 00 400.

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Omron Photoelectric Sensors

Posted on May 8, 2012 by more-control

Omron Photoelectric Sensors

From multi channel fiber optics to accurate background suppressed sensors, to general purpose sensors such as through-beam, retro and diffuse sensors and limited reflective sensors, Omron can provide an ideal sensing solutions to many sensing applications.

Omron E3F2 Cylindrical Sensor

Photoelectric sensor in plastic or brass M18 housing

The E3F2 sensors in cylindrical M18 plastic or brass housings are ideally suited for a wide range of standard applications providing high reliability and long sensor lifetime with excellent price-performance ratio.

Main features

  • Cylindrical M18 body
  • Plastic or metal (brass) housing
  • Axial and radial sensing direction
  • Pre-wired and M12-connector
  • AC- and DC power supplyIP67
  • IP69K for highest water resistance

For more information on the Omron E3F2 Cylindrical Sensor, download the datasheet here.

 

Omron E3G Long Distance Sensor

Long distance retro-reflective and teachable distance-settable sensors in plastic housing.

Main features

  • Long sensing distance / Plastic housing
  • M12 rotary connector or pre-wired models
  • AC- and DC power supply
  • Easy setting of BGS-model by Teach-In and Zone-function
  • BGS (Background suppressed) IP67

For more information on the Omron E3G Long Distance Sensor, download the datasheet here.

 

Omron E3S-CL Distance Settable Sensor

Minimal black/white error for highest reliability detecting differently coloured objects. Setting distance up to 500 mm with reliable background suppression

Main features

  • General Purpose sensor with a wide variety of models
  • Rigid metal body / Horizontal and vertical housing
  • PNP/NPN-selector
  • Pre-wired and M12-connector
  • IP67 (NEMA 6) Water, oil and detergent resistant

For more information on the Omron E3S-CL Distance Settable Sensor, download the datasheet here.

 

Omron E3T sensor in miniature housing

Small sized photoelectric sensors in flat and side view shape for demanding mounting conditions. Unique optical alignment technology ensuring minimal deviation of optical axis.

Main features

  • Miniature sensor
  • Easy adjustment with well visible beam
  • Narrow beam characteristic by “Pin-point”-LED
  • High EMC and ambient light immunity
  • 3.5mm flat model with reliable background suppression and small black/white error

For more information on the E3T Sensor in minature housing, download the datasheet here.

 

E3Z General Purpose Sensor

Compact housing size and high power LED for excellent performance-size radio and best value performance ratio for standard applications.

Main features

  • Minimal optical axis deviation for easy alignment
  • IP67 and IP69K for highest water resistance
  • Intensive shielding for highest noise immunity (EMC)
  • Multiple moulding housing for high mechanical resistance

For more information on the E3Z General Purpose Sensor, download the datasheet here.

 

Omron E3JK Multi Voltage Sensor

Main features

The square sized E3JK family provides 12 to 240 VDC and 24 to 240 VAC power supply voltage.

  • Slim, space saving plastic housing / Pre-wired
  • 12 to 240 VDC and 24 to 240 VAC supply voltage
  • Relay outputs with long life expectancy and high switching capacity (3A, 250 VAC)
  • Timer output functions

For more information on the E3JK multi voltage sensor, download the datasheet here.

 

E3JM Multi Voltage sensor with timer function

The square sized E3JM family provides 12 to 240 VDC and 24 to 240 VAC power supply voltage, an enhanced sensing distance and a timer function.

Main features

  • Universal voltage power supply (AC & DC)
  • Self-contained Timer function models
  • Terminal chamber connection
  • Relay & Solid state output

For more information on the Omron E3JM multi voltage sensor with timer function, download the datasheet here.

 

Omron E3C High Precision Laser Sensor

The separate amplifier high-precision photoelectric sensors feature a large variety of different LASER sensing heads for highest precision positioning and object detection.

Main features

  • Easy installation due to adjustable focus point and optical axis
  • Wide range sensor head portfolio with different laser beam shapes
  • Controller functions with easy wiring concept and power tuning function

For more information on the Omron E3C High precision laser sensor, download the datasheet here.

 

E3S-LS3 Omron Object Detection Sensor

The special wide beam optics of the E3S-LS3 ensures reliable detection of structured objects (with holes or different heights) and can be used for example to detect printed circuit boards (PCBs).

Wide beam for reliable detection of structured, shiny and irregularly shaped objects

For more information on the Omron E3S-LS3 object detection sensor, download the datasheet here.

 

E3Z-G Omron sensor in plastic fork shape

The forked shape optical through-beam sensors combine simple installation with reliable passage detections of object, machine parts or transportation elements.

Main features

  • Grooved-type photoelectric sensor
  • Detection and positioning of cranes and conveyor systems
  • Ideal for automated warehouses
  • One or two optical axis
  • Easy mounting of diffuse type combined with the precision of through-beam type

For more information on the Omron E3Z-G sensor in plastic fork shape, download the datasheet here.

 

Omron E3X-DA-S Digital Fibre Amplifier

Omron E3X-DA-S high functionality digital fibre amplifier with advanced timing, LED power control and signal processing functionality providing the highest detection accuracy and stability, even for the most challenging objects and settings.

Main Features

  • Power tuning function to adjust the received light to a maximum, minimum or pre-defined value
  • Auto power and threshold adjustment functions for highest operational stability
  • Two outputs for window monitoring or two level detections (e.g. object + object state change)

 

Omron E32 Standard Cylindrical Fibre Sensor

The Omron E32 standard cylindrical fibre optic sensing heads provide reliable object detection, easy installation and long sensor lifetime for all general applications.

Main Features

  • A selection of more than 700 different models
  • General purpose use plastic fibres
  • High flexible (small bending radius) plastic fibres
  • High temperature glass fibres
  • Teflon coated / Metal sheathed
  • Models with hexagonal back for simplified one-nut mounting

For more information on the Omron E32 standard cylindrical fibre sensor, download the datasheet here.

 

Omron E3X-NA Digital Fibre Amplifier

The Omron E3X-NA is the ideal amplifier for standard fibre application providing quick & easy potentiometer adjustment and bar graph display.

Main Features

  • User-friendly operation with LED bar display
  • Long sensing distance
  • Quick installation with reduced wiring system
  • Mutual interference prevention using optical link for sychronisation
  • High speed: 20ms ON, 30ms OFF
  • Green LED for mark detection
  • IP66-versions / M8 connector version

For more information on the Omron E3X-NA digital fibre amplifier, download the datasheet here.

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Sick Vision Sensors & Vision Systems

Posted on May 8, 2012 by more-control

Solving vision applications is all about acquiring top quality images even with tough targets, such as highly reflective metal parts and multi coloured labels.

Erwin Sick Vision Sensors are ease to use, durable and reliable. Sick Vision Sensors cover from part inspection to verifying presence to colour sorting and optical character recognition.

Sick Smart cameras can be programmed to read, inspect, locate, identify and measure features in the acquired image data. Via a PC or laptop, application data can be developed and vision systems can be implemented as a stand alone application or as part of a factory network.

Sick Vision Sensors

Sick Inspector series is an intelligent vision solution in an easy to use sensor package.

The robust design and IP 67 metal housing makes the inspector sensors ideal for tough environments and intelligent processing technology is perfect for high speed applications. The Sick Inspectors unique housing design and variants with interchangeable lenses make them optimised for whatever desired end user application.

The Inspective product range offers a complete pre-defined package for production control with Sick. From image viewing, recording and off line support, Sick Inspectors make high performance part inspection easy to use.

Inspector I Series:

  • High-speed part inspection
  • Robust pattern match to locate part independent of position, rotation and scale
  • Multi-reference object teaching and multi-feature inspections
  • Unique, homogeneous dome illumination or high power ring light
  • Easy-to-use step-by-step configuration in PC including emulator
  • Log, statistics and record
  • Industrial Ethernet

CVS1 Easy

  • Colour inspection on large areas and long scanning distances
  • Different variants for different areas and scanning ranges
  • Detecting one colour
  • Plug and play teach wizard
  • Memory capacity for 8 colour references
  • Compact housing with integrated display for configuration and monitoring

Sick Smart Cameras

Industrial Vision Cameras for flexible & Powerful stand alone solutions.

Sick’s line of industrial vision cameras are self contained, stand alone vision systems with an easy to use graphical user interface, enabling fast development for both 2D and 3D applications. Sick cameras combine imaging and analysis into one camera. These flexible high performance cameras provide a range of tools for inspection, robot guidance, measuring and identification. With a singular camera, users can perform any combination of advanced inspections and measurements to opimise production quality. The Sick camera support customises operator interfaces and communication via I/O serial and Ethernet.

Industrial Vision Camera 2D

High-performance smart cameras for industrial environments

  • Suitable for advanced inspections and measurements
  • Flexible working distance and field of view
  • Stand-alone operation, no PC needed
  • Easy-to-use interface with more than 110 software tools
  • Simple interfacing with PLCs, robots and control systems that support EtherNet/IP or OPC
  • Available in three different resolutions from fast VGA (0.3 MP) to high-resolution UXGA (1.9 MP)

Industrial Vision Camera 3D

The world’s first 3D smart camera makes advanced vision easy

  • Easy 3D measurement – provides information about object height, shape and volume
  • Contrast-independent measurement
  • Factory calibrated
  • Easy-to-use graphical user interface for fast application development
  • Stand-alone operation, no PC needed after configuration
  • Simple interfacing with PLCs, robots and control systems that support Ethernet/IP or OPC
  • Scans up to 5,000 profiles per second
  • Rated IP 65

If you would like to know more about Sick Vision System & Vision Products, contact More Control on: 0345 00 00 400.

Sick 3D Cameras

Sick High Speed 3D Cameras for complete vision solutions in tough industrial environments.

Sick 3D Cameras come in two distinct variations, the Ranger and Ruler camera for advanced applications and tough industrial environments. 3D Cameras are central in many market leading in-line inspection machines. These Sick Cameras measure object shapes in 3D at unmatched speed and quality, at the same time as measuring other object features such as grey scale and laser scatter (MultiScan). Measuring the 3rd dimension provides specific target knowledge such as height, shape or volume of objects. In combination with MultiScan technology, most object information necessary for a robust and reliable decision is provided by one single camera (decreasing solution complexities and cost).

Ranger C

  • 3D shape inspection for high speed production (up to 30 000 profiles/s)
  • 3D for robust and reliable results: Contrast and colour independent
  • MultiScan – get more out of inspections: 3D, Grey and Laser scatter at the same time
  • Several simultaneous 3D regions to remedy occlusion
  • Easy to integrate via CameraLink interface
  • High flexibility with sensor resolutions of up to 1536 3D coordinates and up to 3072 pixels in grey scale

Ruler E

  • Factory calibrated 3D (in mm) for high speed production
  • 3D for robust and reliable results: Contrast and colour independent
  • Get more out of the object inspection: 3D, Grey, and scatter at the same time
  • Made for tough environments: Robust IP65 housing and operation down to -30°C
  • Easy to integrate without need for external lights
  • Remote sensing over long cable distances with Gigabit Ethernet
  • High accuracy 3D for measurement widths from 100 mm up to 1.5 m

Sick Vision Systems

Sick Vision Systems are designed and built based on numerous years of experience in factory and logistics automation. Sick Vision provides solutions for application utilising cutting edge technology, giving the customer unique benefits and quality control on production lines while reducing operating costs and machine downtime.

Sick MCL

(Increase sorter uptime and make maintenance easier)

  • Vision-based system for sorter inspections
  • On-demand inspection of sorter cart components
  • Non-intrusive: Inspections take place during sorting activity
  • Inspects at full sorter speed 1.8 m/s
  • Resolution of sorter cart height position < 0.1 mm
  • Pre-configured software for the inspections
  • Maintenance report format: CSV and Excel

Sick IDL

(Maximize throughput with high efficiency sorting)

  • Detection and counting of items of heights down to 2 mm
  • Accurate measurement of item position on belt or tray
  • Doubles detection including side-by-side, product spacing (too close), touching and piggy-back conditions
  • Pre-calibrated measurement head in IP 65 housing
  • Full-range item characteristics in 3D in up to 3 m/s
  • Classify items by height measurement

Sick PLB

(Part localization in bins for robotic part handling)

  • 3D vision system for robotic part handling
  • Localization of randomly oriented parts in bins and boxes
  • 3D camera with superior image quality
  • High immunity to ambient light conditions
  • CAD-based 3D shape matching
  • Combination of pre-set software and hardware
  • Integrated tools for calibration and robot communication
  • Verifies free gripping position based on end-effector model

If you would like to know more about Sick Vision Systems or require a vision system for your factory or production line plant, contact More Control on: 0345 00 00 400.

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Sick Safety Switches For Modern Automation

Posted on May 8, 2012 by more-control

In modern automation, the demand for tamper proof safety systems make safety switches & interlocks indispensable. Sick offer effective solutions too many automation applications, thanks to improved equipment and robust, compact housing, as well as modern interlock technology.

If you would like to know more about Sick Safety Switches and Safety Control Solutions, contact More Control on: 0345 00 00 400.

Sick Electro Mechanical Safety Switches

Sick Electro Mechanical Safety Switches monitor mobile separative protective devices economically and reliably. The wide Sick portfolio of switches means the appropriate safety solutions can be found for different safety applications.

Sick Safety Switches with Separate Actuator

Sick Safety Switches with separate actuator are made up of two distinct parts. The safety switch is mounted onto a fixed part and the actuator on the mobile part of the protective device. When the protective device is closed, the actuator is moved into the safety switch. This achieves the safe status and the safety relevant contacts are closed.

I12S

Handy type for simple mounting

  • Small plastic housing
  • Rigid and mobile actuators
  • 1 cable entry gland M16 x 1.5
  • Slow action switching elements with two or three contacts

Sick Safety Locking Devices

Sick Safety Locking Devices are used for keeping protective devices safely locked until a hazardous area can be entered. Sick locking devices are intended for application in where thee is an immediate danger to people due to follow on movements. Sick provide two restraint types: In spring force locking, the protective device is held closed by spring force. In magnetic force locking, the protective device is held closed by activation of the magnetic coil. Sick products differ in terms of their type, restraint type and electrical design.

I10 Lock

Highly flexible with narrow shape

  • Narrow plastic housing
  • Either rigid or mobile actuators
  • 3 cable entry glands M20 or M12 plug connector
  • Locked by spring force and magnetic force
  • Locking and door monitoring

Sick Non Contact Safety Switches

Intelligent solutions – low wastage and low maintenance

Sick Non Contact Safety Switches are ideal where precise guidance of protective devices is difficult as their low wastage and low maintenance design makes them extremely long lasting. Sick Non Contact switches are resistant to shocks and vibrations and offer a high level of tamper proofing.

Sick Magnetic Safety Switches

Sick Magnetic Safety Switches are non contact safety switches. Sick switches are equipped with complementary switching or equivalent switching contact. Sick Magnetic safety switches are commonly used in areas where a high level of contamination occurs. Sick switches are simple to clean, enabling high standards of hygiene. The switches principle of operation enables greater tolerances making them ideal for application where precise guidance of the protective device is difficult.

RE11/RE21/RE31

Complementary switching – with all types

  • Block-shaped or cylindrical plastic housing
  • Response range up to 6 mm
  • 1 NO/1 NC contact
  • Up to performance level PL e (EN ISO 13849)
  • Direct connection to safety controller possible
  • M8 plug connector or connected cable
  • Actuator with code
  • Sensor and actuator up to enclosure rating IP 67

Sick Safety Command Devices

Sick Safety Command devices ensure that dangerous movements are reliably stopped or critical machine function is reliably initiated.

The Sick product range offers appropriate solutions for different application with tailor made functions and performance.

Sick Emergency Stop Pushbuttons

Sick ES21 emergency stop pushbuttons are essential in automated machinery and systems. Sick pushbuttons make it possible for users to stop a machine or a system (immediately in case of an emergency). Depending on the variant, emergency stop pushbuttons are either integrated in a machine control panel as built in versions or else mounted with their housing directly on the machine as surface mounted versions.

ES21

Essential in all safety applications

  • Either as surface-mounted version with housing or as built-in version (Ø 22 mm)
  • Built-in version for machine control panels with self-monitoring contacts between the pushbutton and switching element
  • Surface-mounted version for direct mounting on different machinery and systems
  • Rotational or key unlocking
  • Variants with LED ring lighting
  • Optionally, with protective collar to prevent inadvertent actuation
  • Screw connection in all variants

If you would like to know more about Sick Safety Switches and Safety Control Solutions, contact More Control on: 0345 00 00 400.

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Sick Distance and Measurement Sensors

Posted on April 25, 2012 by more-control

Erwin Sick’s selection of mid range laser distance sensors offer simple setup, high immunity to ambient light and advanced features for improved process quality. Analogue and switching outputs ensure they are easy to integrate into any automation process.

Sick Short Range Distance Sensors

Sick short range distance sensors are laser sensors which provide accurate distance measurements for applications which require a high degree of precision. Sick sensors ensure improved product quality with highly accurate measurement right down to sub micron resolution. (Measurement range of up to 1,000mm). Due to their concentrated accuracy, these Sensors are especially suited for controlling, sorting and inspection tasks used in quality control processes. Common applications include measuring dimensions, position, shape and machining tolerance. Sick short range distance sensors can greatly improve the quality of end products while reducing material and downtime costs.

OD Value Sensors (Simple Accurate Measurement)

  • Several measurement ranges from 26 mm – 34 mm to 100 mm – 400 mm
  • CMOS receiving element for measurement independent of surface
  • Easy, LED-based user and teach-in concept
  • Wide range of models and a wide range of standard interfaces
  • Laser technology for precise measurement of very small objects
  • Compact stand-alone device
  • Excellent price-performance ratio

If you would like more information about Sick Distance Sensors or have a requirement for a distance sensor application, contact More Control on: 0345 00 00 400

Sick Mid Range Distance Sensors

Sick’s mid range distance sensors provide sensing range from 88mm up to 50,00mm, enabling these sensors to be used in a wide range of applications.

Due to the sensors high reliability, measurements on objects of different colours and textures, process reliability can all be improved. All sensors have an easy to understand setup and programming, ensuring they can be integrated quickly.

DS30 Sensor

Reliable background suppression in any application environment

  • Measuring range up to 2,000 mm on black and white
  • Measuring range up to 3,000 mm on grey and white
  • Time-of-flight technology provides best suppression of any object in the background (up to 150 m)
  • Minimal black/white shift ensures precise and reliable switching
  • Models with 1, 2 and 3 switching outputs available for maximum flexibility
  • Operating temperature from -40 °C to +55 °C

Sick Long Range Distance Sensors

Sick Long Range Distance Sensors combine high precision measurements with great reliability and a wide measuring range. Sick long range distance sensors use time of flight measurement technology for linear positioning and can be used to measure a distance and to indicate a switching threshold. Due to their large measuring range, these sensors are suitable for a variety of industries and applications.

DME4000

Standard sensor for measurement distances up to 220 m

  • Multiple measurement and positioning options from 0.15 m to 220 m
  • High-speed output rate
  • Very high resolution, repeatability and accuracy
  • Illuminated LC display with measured value output and setup diagnostic information
  • Visible red light and bracket with springs for alignment
  • Variety of interfaces: SSI, RS-422, PROFIBUS, HIPERFACE, CANopen, DeviceNet

Sick Ultrasonic Sensors

Sick Ultrasonic Sensors use sound to accurately detect objects and measure distances. These Sick Sensors provide outstanding background suppression to reliably detect objects, regardless of the objects appearance. The output used switching, analogue or both is determined based on end user application requirements.

UM30-2

  • Integrated time-of-flight technology detects objects such as glass, liquids and transparent foils, independent of color
  • Range up to 8,000 mm
  • Display enables fast and flexible sensor adjustment
  • Immune to dust, dirt and fog
  • Available with combined analog and digital outputs
  • Synchronization and multiplexing
  • Adjustable sensitivity
  • Three operation modes: Distance to Object (DtO), Window (Wnd) or Object between sensor and background (OBSB)

Sick Double Sheet Detector

Sick’s ultrasonic double sheet detector sensors are commonly used to identify the presence / absence of a single sheet, no sheet or double sheeting in printing applications. Sick Double Sheet Detector with ultrasonic sensors offer various application advantages, including colour independent detection and plug and play operation.

UM18

  • Double sheet detection of foils, metal sheets and corrugated cardboard with F, N and G flute sizes
  • Installation distance 37 mm – 43 mm
  • Automatic adjustment, plug and play operation
  • Colour-independent detection
  • Two switching outputs for double and miss-fed sheets

Sick Optical Data Transmission

Optical data transmission ‘ wireless communication made easy

The Sick ISD infrared data transmission system enables wireless communication. Typical uses for this Sick system are on stacker cranes in storage and conveyer systems for wireless communication from vehicle to control units. The Sick system consists of an optically aligned pair of sender and receiver which can communicate bidirectional over long distances. This Sick system is a wear free, cost effective and highly reliable alternative to trailing cables.

ISD300

Optical data transmission for long transmission ranges

  • Transmission range up to 300 m
  • Baud rate up to 2 Mbit/s
  • Bargraph display for fine alignment
  • Optical aid for rough alignment
  • Variety of interfaces: PROFIBUS, Ethernet, DeviceNet, Modbus

Sick Position Finders

The Sick DMP position finders are opto electronic sensors which are used for precise, relative non contact positioning. Sick DMP sensors compensate for temperature and load variation to provide reliable, fast and precise positioning in automated storage and retrieval applications. The relative positioning in the x and y axis is done at ranges from 200mm up to 2000mm depending on the sensor type used.

DMP3

  • Distances between 200 mm and 350 mm
  • 0.15 mm repeatability
  • Four switching outputs
  • Operating temperatures as low as ’40 °C
  • Two different teach-in positions
  • Field of view ± 10° in each direction
  • Easy alignment

If you would like more information about Sick Distance Sensors or have a requirement for a distance sensor application, contact More Control on: 0345 00 00 400

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Sick Encoders & Motion Control

Posted on April 25, 2012 by more-control

Sick Encoders are used extensively in automated processes where users need to know the positional location on a shaft at a given time. Absolute encoders provide data in digital form and originally standardised on a data exchange protocol with a fixed controller.

With the development of open fieldbus protocols enables fast data exchange over networks to make it common to fit absolute encoders with fieldbus interfaces.

Sick Absolute Encoders

Sick Absolute Encoders are used when the full range of motion in the application occurs within one full revolution (360°) of the encoder shaft. Multi-turn encoders are recommended for application involving multiple revolutions of the encoder shaft.

Sick ATM90 SSI

  • Extremely robust, tried-and-tested absolute multiturn encoder with a resolution of up to 26 bits
  • Mechanical interface: Through hollow shaft with shallow installation depth
  • Zero-set and preset functions via hardware or software
  • No battery required
  • Electrical interface: SSI with gray or binary code type
  • Electronically adjustable, configurable resolution
  • Magnetic scanning

Sick Incremental Encoders DFS60

Sick DFS60 line programmable incremental encoders can be programmed to accommodate any value from 1 to 65,536 pulses per revolution (PPR). Sick provide through their software interface, output voltage and zero set position programming. This Sick highly robust encoder features advanced mechanical design and a metal code disc which provides a higher temperature tolerance. The Sick DFS60 encoder is ideal for reducing inventory and enabling the user to create custom resolutions.

The DFS60 Sick encoder has an electrical isolation between motor shaft and the encoder. The DFS60 has a feature which substantially increases interference immunity and reliability and can be used in harsh ambient conditions in any industrial application.

Product options:

  • Interfaces TTL/RS422, HTL/push-pull
  • Face mount flange and servo flange
  • Blind hollow shaft and through hollow shaft
  • Cable outlet 1.5 m; 3 m and 5 m – can be used radially or axial
  • Connector outlet M12 or M23
  • 1 to 65,536 lines programmable by customer

Product features:

  • Compact housing Ø 60 mm
  • High resolution incremental encoder family up to 16 bit
  • Number of lines from 1 … 65,536, zero-pulse width and level of output signals programmable by customer
  • Universally pluggable cable outlet for radial or axial use
  • Connector outlets M23 and M12 available
  • Face mount and servo flange
  • Hollow shafts up to Ø 15 mm or 5/8″ or isolated variants available
  • Zero pulse teach possible

Customer benefits:

  • Customer programmability reduces stocking costs and system downtimes
  • Pluggable cable outlet in radial or axial direction enables customized solutions with various cable lengths and cable-end connectors
  • Excellent run-out also at high operating speed
  • Capable of meeting the requirements of applications needing a high resolution

Sick Incremental Encoders

Sick Incremental Encoders are used for asynchronous motors requiring no absolute rotor position. These Sick Encoders are primarily used for speed control. Sick incremental encoders generate impulses which correspond to position, angle and number of turns.

Sick incremental encoders contain a disc with a defined number of lines on it. The number of lines on the disc determines the resolution capabilities. The particular position of the encoder is determined by counting the impulses from reference points. (A reference run is required to determine the absolute position).

VFS60

  • High-resolution incremental hollow shaft encoder
  • Number of lines, electrical interface and zero pulse width programmable by customer
  • Excellent concentricity
  • Exceptional robustness is achieved through large distance between the ball bearings

Sick Positioning Encoders

Sick Positioning Encoders, distances and angles when precise positioning is required (an encoder is unbeatable). For distance measurement applications, the resolution of the encoder is in the micrometer range and when making angular measurements, it is equivalent to a few thousandth degrees. The Sick line of encoders include; absolute, non contact length measuring systems, wire draw encoders and compact measuring wheel encoders.

Sick Wire Draw Encoders

PKS

  • Incremental encoder
  • Compact housing (90 x 90 x 90 mm)
  • Encoder integrated in housing
  • Measured lengths 2 m … 5 m
  • High resolution
  • TTL interface

Linear Encoder

Pomux® KH53

  • Non-contact length measurement – maintenance-free, robust, long durability
  • High reproducibility (0.3 mm / 1 mm), high system resolution (0.1 mm)
  • SSI and PROFIBUS interfaces
  • Determination of absolute position
  • Measuring lengths of up to 1,700 m possible
  • Can be used under the harshest environmental conditions
  • High travel speeds of up to 6.6 m/s
  • Distance tolerance between read head and measuring element: up to 55 mm ± 20 mm possible

If you would like to know more about Sick Encoder, Absolute & Incremental Encoders and other motion control products, contact More Control on: 0345 00 00 400.

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More Control – HMI Repair & Programming Solutions

Posted on April 2, 2012 by more-control

Omron HMI Repair UnitIn modern day engineering & manufacturing the implementation of HMI’s (Human Machine Interfaces) and monitor displays is increasing becoming indispensable.

While their (HMI) integration is widespread and prevalent so is the level of damaged, miss configured and poorly programmed HMI’s.

From power supply failures to re-programming software right to replacing the entire screen, our team of technicians can restore and repair HMI’s to meet whatever application end user requirement.

More Control is able to retrofit older CRT screens with a new LCD screen, adding years of life and service to existing equipment and control systems.

Human Machine Interface Monitor Failures

Omron HMI UnitHMI & Monitor Failures can usually be predicated ahead of time. Screens may fold over at the edges or may flicker and become dull over time. It is smart practice to refurbish a HMI at the first signs of a problem as you can plan for an appropriate time for machine stoppage instead of having an unplanned downtime in your plant.

More Control can repair most types of both manual and touch screen Human Machine Interface (HMI) Units including CRT, LCD, Plasma and TFT.

More Control will try to fix your HMI first, however, if parts are no longer available, we have the technical knowledge to select and integrate a suitable replacement HMI into your existing system.

If you have a faulty HMI, or believe your HMI needs repairing or re-programming, contact More Control on 0345 00 00 400 and we can ensure your HMI is fully functional towards your end user needs.

Posted in Automation, Control | Leave a comment